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Description
This premium foam cored carbon fibre panel combines a rigid foam core with high-strength carbon fibre skins, bonded using epoxy resin to deliver an exceptionally strong yet lightweight structural solution. The high-gloss finish on the carbon fibre surface provides a professional appearance, ideal where both performance and aesthetics are important.
Available in a choice of 6 mm or 11 mm thicknesses and a range of convenient sheet sizes, these panels are designed for use in demanding applications such as motorsport components, UAV structures, marine interiors, lightweight enclosures and precision jigs. The foam core construction ensures excellent stiffness-to-weight ratio, making it a practical alternative to solid laminate panels where weight savings are critical.
Product Features
- High-quality foam cored carbon fibre construction with epoxy resin bonding for superior strength and durability.
- Glossy carbon fibre finish on the outer surface for a clean, professional and visually appealing look.
- Available thickness options of 6 mm and 11 mm to suit different stiffness and weight requirements.
- Supplied in practical sheet lengths of 480 mm, 980 mm and 1980 mm for small prototypes through to larger assemblies.
- Sheet width options of 480 mm and 980 mm to fit a range of cutting nests and project sizes.
- Lightweight foam core dramatically reduces weight compared with solid laminate panels while maintaining rigidity.
- Epoxy resin matrix offers excellent mechanical properties and strong adhesion between core and skins.
Key Features and Benefits
- Outstanding stiffness-to-weight ratio helps reduce overall structure weight without compromising strength.
- Glossy surface finish minimises the need for additional cosmetic finishing, saving time in fabrication.
- Easy to cut, trim and machine with appropriate tools, allowing precise shaping for custom parts and panels.
- Foam core structure provides good dimensional stability and helps resist bending and deformation under load.
- Multiple sheet sizes and thicknesses make it easy to optimise material usage and reduce waste on projects.
- Suitable for bonding, fastening and laminating operations, integrating well into composite assemblies.
Specifications
| Specification | Detail |
|---|---|
| Material | Carbon fibre skins with structural foam core and epoxy resin matrix |
| Thickness options | 6 mm, 11 mm |
| Sheet lengths | 480 mm, 980 mm, 1980 mm |
| Sheet widths | 480 mm, 980 mm |
| Surface finish | Glossy carbon fibre finish on outer surface |
| Typical use | Lightweight structural and semi-structural applications |
Applications and Ideal Uses
This foam cored carbon fibre panel is ideal wherever a lightweight yet stiff panel is required, particularly in weight-sensitive or performance-critical designs.
- Motorsport bodywork, interior panels, bulkheads and cockpit components.
- UAVs, drones and model aircraft structures, including wings, fuselage panels and mounting plates.
- Marine interiors, lightweight cabinetry, partitions and deck components.
- Industrial enclosures, machine guards, instrument panels and lightweight covers.
- Custom fixtures, jigs and display panels where rigidity and a high-quality finish are important.
Frequently Asked Questions
Can these foam cored carbon fibre panels be cut and drilled with standard workshop tools?
Yes, the panels can be cut and drilled using suitable tools such as fine-tooth saws, carbide-tipped blades and sharp drill bits. It is recommended to support the panel well, use appropriate cutting speeds and wear suitable personal protective equipment to control dust and achieve a clean edge.
Is the glossy finish suitable for visible surfaces without additional coating?
The glossy carbon fibre finish is designed to be visually presentable as supplied, making it suitable for many visible and cosmetic applications without extra coating. If required, the surface can be further polished or clear-coated to match specific aesthetic or environmental protection requirements.
How do I choose between the 6 mm and 11 mm thickness options?
The 6 mm panels are ideal where low weight and ease of handling are priorities and loads are moderate, such as small enclosures, trims or interior panels. The 11 mm panels provide increased stiffness and are better suited to larger spans, higher load areas or structural panels where deflection needs to be minimised.