Whale Tufnol Rod High Strength Synthetic Resin Bonded Fabric for Wear Resistance, Electrical Insulation, Spacers & Mechanical Parts 10 to 100mm Dia


Price
Sale price £35.26 | (Inc. VAT)

Description

Whale Tufnol Rod – High-Performance Synthetic Resin Bonded Fabric for Mechanical Engineering Applications

Overview: Whale Tufnol Rod is a versatile and high-quality material made from medium weave cotton fabric impregnated with phenolic resin. This composite laminate is specifically designed for mechanical engineering applications, providing excellent wear resistance, electrical insulation, and mechanical strength. It’s ideal for manufacturing components like bearings, bushings, spacers, rollers, and other mechanical parts that require high rigidity and durability.

Due to its superior properties, Whale Tufnol Rod is highly popular in industries such as aerospace, automotive, and marine, where materials are subjected to extreme mechanical stress and environmental conditions. It offers significant advantages over traditional plastics like nylon, making it an excellent choice for applications requiring robust performance and long-term reliability.

Why Choose Whale Tufnol Rod?

  • High Rigidity & Strength: Offers twice the rigidity of nylon and provides minimal creep under heavy loads.
  • Wear Resistance: Ideal for wear-resistant components, including bearings and bushings, ensuring long-lasting durability.
  • Electrical & Thermal Insulation: Serves as an excellent electrical insulator for low-voltage applications.
  • Corrosion Resistance: Tufnol Rod is resistant to corrosion, ensuring longevity even in harsh environments.
  • Chemical & Weather Resistance: Resistant to oils, solvents, hydrocarbons, and weathering, making it suitable for outdoor and marine environments.
  • Lightweight: Weighs significantly less than metals like steel and aluminum while maintaining robust strength.

Applications of Whale Tufnol Rod:

  • Bearings and bushings
  • Spacers, rollers, and jigs
  • Low-voltage electrical insulation
  • Wear-resistant components
  • Mechanical engineering components subject to heavy loads and wear
Property Value
Material Medium Weave Cotton Fabric and Phenolic Resin
Density (Rod) 1.35 g/cm³
Tensile Strength 68 MPa
Cross Breaking Strength 130 MPa
Compressive Strength (Flatwise) 310 MPa
Compressive Strength (Edgewise) 200 MPa
Maximum Working Temperature (Continuous) 120°C
Maximum Working Temperature (Intermittent) 130°C
Specific Heat 1.5 kJ/kgK
Available Sizes 6mm to 100mm diameter (custom sizes available)
Color Light Tan (Brown)
Machineability Easy to machine with saws, drills, lathes, CNC machines
Applications Mechanical engineering, wear-resistant components, electrical insulation (low voltage), marine and outdoor environments
Limitations Not suitable for gears, washers, or high-voltage electrical insulation
Bonding Can be bonded with epoxy, Araldite, or contact adhesives

Key Features and Benefits:

  • High Strength & Rigidity: Tufnol Rod offers superior rigidity, making it ideal for parts that need to withstand heavy loads without distortion or failure.
  • Electrical Insulation: It is a perfect solution for low-voltage electrical insulation, offering reliability in a range of electronic applications.
  • Chemical & Weather Resistance: Whale Tufnol Rod resists oils, solvents, and weather conditions, making it suitable for use in demanding environments like marine and industrial applications.
  • Easy to Machine: This rod can be easily machined using standard tools such as saws, drills, lathes, and CNC machines, allowing for quick production of custom parts.
  • Durability: Thanks to its excellent wear resistance, Tufnol Rod components have a long service life, reducing the need for frequent replacements.

Applications Not Recommended: While Whale Tufnol Rod is versatile, it should not be used for applications where it will come into direct contact with food products or where very high electrical insulation (e.g., circuit boards or high-voltage applications) is required.

Conclusion: Whale Tufnol Rod is a high-performance, reliable, and cost-effective material for a wide range of mechanical engineering applications. Whether you need to create wear-resistant components, spacers, or low-voltage electrical insulators, this synthetic resin-bonded fabric offers an exceptional balance of strength, durability, and versatility. Choose Whale Tufnol Rod for your next project to experience the benefits of advanced materials in your designs.

Order Now: Choose Whale Tufnol Rod today to bring your projects to life with an industry-leading, durable, and high-performance material. Whether you're in manufacturing, marine, automotive, or aerospace, Tufnol Rod is the reliable choice for demanding mechanical and electrical applications.





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